Flex Dies & Chemically Etched Dies
When cutting with precision is essential, you must use a die that can cut precisely and consistently. The Flex Die is the perfect solution for your needs
What Is Flatbed Die Cutting?
Flatbed die-cutting machines are commonplace for the creation of a wide variety of products, including:
- Tapes
- Stickers
- Labels
- Tags
- Decals
- Vinyl Graphics
- Cardboard
- Paper
- Plastic
- Fabric
- Leather
- Foam
- Rubber
- Metal
- Wood
- Composite Materials
- More!
The flatbed machine has the flexibility to accept multi-position layouts . A sheet of material passes through the device as it moves through an inline web or hand fed platen. As the material passes over the layout, parts are cut from the blades in the die.
What Are Advantages Of Flex Dies?
Flex Dies have several advantages over other types of dies. They are easy to set up and adjust. They are very flexible and can be adjusted to fit any size product. They also provide consistent cuts every time. For applications in industries including food processing, pharmaceuticals, medical devices, automotive, electronics, packaging, and others, Flex Dies are the best choice.
Ready for a Quote or have Questions?
Form: Request Quote
Call: 413.283.3500, option 2
Email: sales@millenniumdie.com
Inaccuracies In Other Types Of Dies
Other types of dies often require multiple make-ready adjustments to get the desired results. The traditional configuration makes them challenging to use and requires additional time to set up. No adjustments are needed to achieve precise cuts when working with flex dies. In addition, when working with other types of dies, there may be inaccuracies because the blade does not always follow the exact path of the die. With Flex Dies, this problem gets eliminated.
Chemically Etched Dies
Another advantage of Flex Dies is the capability they come cnc engraved, pre-etched with chemical etchants. These chemicals help prevent the edges from chipping off after repeated uses. Applications where chemical etching is typical include:
- Food Packaging
- Pharmaceuticals
- Medical Devices
- Automotive
- Electronics
- Packaging
How Does Chemical Etching Work?
Chemical etching is a process that removes some metal from the surface of the die. It helps protect the edge of the die from being damaged during subsequent operations.
Precision Cuts And Consistent Results
When using other types of dies, the cuts may vary depending on how well the operator sets up the machine. However, with Flex Dies, the cuts will consistently reduce waste and maximize cost savings.
Factors such as material thickness, temperature, humidity, and pressure can all affect the accuracy of the cuts using other laser cutting methods. However, these variables do not affect the consistency of the cuts made with Flex Dies.
Ready for a Quote or have Questions?
Form: Request Quote
Call: 413.283.3500, option 2
Email: sales@millenniumdie.com
Flexible Rotary Dies
Rotary dies are another option for precision cutting. However, unlike Flex Dies, press operators cannot adjust rotary dies to accommodate different heights.
Magnetic Platform For Die Cutting
When working with thermal interface material, it is essential to ensure the material is aligned correctly before the run. If the material is misaligned, it may cause the part to warp during the cutting process. Inconsistencies can lead to inaccurate cuts and wasted material.
With magnetic base plate, the material stays secure while the cutting operation takes place, eliminating the need to hold the material in place manually. Instead, when setting up a cut, the press operator aligns materials on top of the platform. Once the press is activated, the material will automatically positioned for processing, allowing operators to focus their attention on other tasks instead of having to monitor the material constantly. It also saves valuable time by eliminating manual alignment steps.
Quickly and accurately positioning the material ensures the most efficient and effective cuts possible.
The Advantages of Etched Die Manufacturing
For applications that require metal etching, Flex Dies offer an economical solution. The benefits of etched die manufacturing include the following:
- Precise cuts
- Less waste
- Increased productivity
- Lower costs
- Fewer errors
- Easier setup
- Faster production
- More accurate cuts
- Improved quality
- Better performance
- Reduced downtime
- Higher yields
- Longer life
- Lower maintenance
- Greater flexibility
Ready for a Quote or have Questions?
Form: Request Quote
Call: 413.283.3500, option 2
Email: sales@millenniumdie.com
Accuracy in production runs is critical when producing medical devices or pharmaceutical products. In addition, the ability to quickly change over between multiple product configurations makes etched die manufacturing ideal for high-volume operations.
Magnetic Flexible Dies
Magnetic flexible dies are specialized for use with thermoplastic materials. These dies are capable of cutting complex shapes without any additional tooling.
The material must first be heated to its softening point when working with a thermoplastic. After this step, the material is placed on the die and cooled down. As the material cools, it hardens into its final shape.
Once the material has hardened, the die is removed from the part, making a precise cut ready for assembly. So whether fabricating a single component or creating a complete prototype, these dies provide a cost-effective way to get your job done.
Flex Die Solutions For Your Application
Flex Dies are available in several options, including:
- Single position
- Multi-up
- Coated
- Cutting Angles
- Magnetic / Pinned
Each of these options offers unique advantages depending on the application. For example, molded dies allow you to create more intricate designs than standard dies. On the other hand, etched dies are great for cutting parts requiring tolerances plus minus 0.002.
Quality Service For Your Flexible Cutting Needs
Having a dependable partner who can help you achieve your goals is essential from start to finish. We work closely with clients to ensure they receive the best service possible. We take pride in providing exceptional customer support and ensuring every project gets completed successfully.
Our team is always available to answer questions and address concerns. Contact us to start the conversation.